The vital need of contemporary enterprises to attain
and sustain the desired level of customer service with the minimum possible stock,
recently led LA to expand its supply chain management solutions portfolio in the
areas of demand forecasting and replenishment planning covering national / regional
warehouses and retail outlets (Supply Chain Planning). This was realized by extending
Logistics Vision's functionality with Syncron, the flagship software product suite
of Syncron International, a European company with international presence and hundreds
of important customers worldwide.
DEMAND FORECASTING
Reliable forecasting is the driving force behind optimising inventory levels. Detecting
and responding to changes in demand means understanding a company's typical demand
pattern, evaluation of historical data and utilization of known future requirements.
The Syncron Demand Forecasting [DF] module exploits this information to provide
accurate forecasts of future demand. In turn, more accurate forecasts negate the
need for large 'safety-net' stocks of goods. DF has shown its capacity in a series
of implementations in big, often-international businesses and supply chains. Among
its main functions are the following: Calculates future demand from historical data.
The historical demand pattern determines the exact forecasting technique used according
to nine different demand patterns. Periodically checks for any change in the pattern
and automatically resets it if necessary. Forecasting accuracy is maintained by
the system. Monitoring changes in trends. Identifies exceptionally high or low fluctuation
in demand. Allows manual adjustments which are automatically fed into the replenishment
or order scheduling process. The module is self checking on its forecast accuracy
while at the same time allows manual adjustments. Results can be further enhanced
using additional tools that complement its core functionality.
SEASONAL ANALYSIS
The calculation
of seasonal profiles is based on historical facts. It computes profiles for groups
of products in order to eliminate the random noise that is inherent at product level
and takes into account events that move from year to year such as easter holidays.
This method ensures smoother profiles and more accurate forecasts. By overlaying
non-repeating events on demand history and subsequent forecasts, you can predict
changes in customer volume such as planned maintenance requiring spare parts or
an increase in the number of retail outlets.
TAKING PROMOTION INTO ACCOUNT
Analysis from
past promotional campaigns helps making informed predictions on the impact of future
events. Multi-level forecasts are supported enabling the user to perform forecasts
at the level that provides the best accuracy.
REPLENISHMENT PLANNING
The main objective of any supply chain planning tool is to minimise conflict between
the need to establish safe stock levels at all critical points in the chain and
at the same time to avoid excess stock piling. Customer satisfaction can then be
combined with great savings in capital tied up in inventory. Planning with the Replenishment
Planning module is based on: Safety stocks driven by necessary service levels at
all locations. Demand forecasting. Provide supply and demand information throughout
the pipeline along with the data needed to optimise stock allocation. The module
will recommend safety stocks, based on target service levels, lead times and replenishment
frequency. Its flexibility allows the fine tunning of different replenishment or
service level policies for different groups and item types. Maximize customer satisfaction
by reducing stock outs. Optimises capital tied up in inventory. Improve supplier
relationship. Minimise materials costs by buying the most economic quantities. Longer
term planning. It schedules orders according to the constraints of the business
environment and calculates a time phased replenishment schedule over the planning
horizon. Ensuring demand-pull replenishment. Provide accurate order planning. Optimise
stock allocation. Provides management by exception through the exceptional reports.
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